Painting Boral TruExterior® Trim

Written by on February 10, 2017 in Exterior Products with 19 Comments

A quick and inconclusive ‘heads up’ about a recent experience we had painting Boral TruExterior® composite trim. We have been sharing in our Facebook Spray Group the progress on a large pre-finishing project, with about 6000 lf of 1×12 pine shiplap siding for a new barn build by a local custom builder. The siding stain is Sherwin Williams Woodscapes custom mixed to a dark brown color from Benjamin Moore.

A Different Sort of Substrate

painting boral

Some of the pine siding we sprayed before the Boral.

We painted the trim package last…a mix of 1×8 fascia stock and custom moldings – in a variety of building materials. The 1×8 is Boral TruExterior® trim which is a fairly new synthetic/composite product made of “poly-ash”…a mix of bio polymers and fly ash.

Fly ash is a by product of coal combustion that is filtered out and collected. Not an easy hazardous waste to dispose of legally, it has become a (we guess) “green building alternative”. A recycling, ‘keep it out of the landfills’ concept if you will. Fly ash is also commonly used in concrete construction.

What Happened when we started Painting Boral?

We approached the trim package with the same sprayer set up as the siding: Graco 395 Finish Pro II air assisted airless with fine finish low pressure tips. We changed product…moving to Benjamin Moore Regal Select High Build soft gloss for the trim package, in the same color as the siding batch. Regal Select is a good product that is compatible with most everything.

painting boral

Boral Wet.

Boral is shipped from the manufacturer with a “factory applied primer” that seems to be well done and good product. We were spraying the paint on the faces and edges, and that is when we saw micro bubbles forming.

There are many variables that can cause micro bubbles, so we quickly experimented with our sprayer air and fluid pressure settings and double checked the Boral for cleanliness, etc. And took a look at our shop climate. No red flags in the variables…and our finish had bubbles that we couldn’t stop.

We had six 16′ boards wet and all showing the same problem. So, we tried back rolling with velour minis and back brushing, but the bubbles would only flatten out and then resurface.

The Boral seemed to stay wet forever on the drying racks. Some of the bubbles laid down and left dimples in their wake as the paint tacked up. We proceeded, knowing the worst case scenario would be buffing out bubbles later. The rest of the package was synthetic PVC type of trim items, which took the paint fine. As did the pine moldings.

This may just be what happens when you paint a porous substrate that your product can’t penetrate. Odd circumstance.

What About the Bubbles?

Bubbles that did not lay down could be wiped off the surface by hand the next day. The paint was well adhered and intact. Any subtle depressions from the bursted bubbles are mostly lost in the fake wood grain of the Boral and the color of the paint.

painting boral

Boral Dry.

The micro-bubbling was unique to the Boral. It took paint differently than the thousands of feet of pine siding, the PVC trim items and the pine molding details.

According to the Boral website FAQ’s, the product “absorbs virtually no moisture”. We suspect that this (and the unknown primer coating that the product ships with), caused the sprayed paint coat to sit wet for longer than usual with no absorption at the substrate.

That is fine from a paint performance standpoint. Latex paints don’t need to penetrate, they need to adhere. Performance will be normal, but the application made for an awkward few moments in the spray shop.

Just something to be aware of if you are painting boral…you may see bubbles in the finish during a sprayed application. We’d be curious to know if rollers and brushes cause it too.

A final tip for painting Boral is that the product is quite heavy and also flimsy like PVC. It doesn’t lay flat like solid wood, so handling the product definitely requires two people.

Do you have any experiences to share about painting Boral?






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  1. Torin Mowbray says:

    Apply clear sealer using brush and rollers when temperatures are descending. Then apply two finish coats using brush and rollers when temperatures are descending.

  2. Alex Stamateris says:

    It was pretty universal throughout. Some bubbles got pretty big, thinking they would pop, but they didn’t. It happened on both the siding and boral trim, although the siding was much worse. I pole sanded them down and painted with a roller, and it didn’t happen again. A lot of work I didn’t want or need. It’s not a car finish. If you get up close it’s there, but you need to be in the know to see it now. Boral didn’t care one bit after they act like they’ll take a look at it. It’s easier for them to say….You did something wrong! If I was still in business I would warn a customer that it does this, and I’ll back roll the material, but it’s not perfect. All this leads to is a problem for a contractor trying to do a really great job. Boral has an issue, whatever it is, but they aren’t going to acknowledge it. 👍

  3. Peter Farley says:

    Hey Alex,

    Thanks for replying. Yea seems customer service couldn’t care less. You mention you sprayed your paint on.. well we used brush and rollers and also got bubbles as I mentioned. So it seems regardless of the application process (spray or brush / roller) you get the same bubbly result.

    I have a question for you though. Did the bubbles in your application appear on the south side of the house ?


  4. Peter Farley says:

    We have done a gut renovation of a Brownstone in New Jersey and Boral True Exterior was specd by our architect for exterior window sills and jams. Our house faces north / south with the front facing north and the back facing south. Our contractor prepped and painted the product in accordance with all Boral True Exterior painting guidelines (using Benjamin Moore Aura Exterior Latex). On the north side of the house we have had no problems. On the south facing side we have had repeated large bubbling of the paint which occurs after or as the paint is drying. We have repeated the painting process numerous times – cleaning the Boral, using Bondo to level out, re-priming and bubbles reappear in sometimes the same area and sometimes other areas. We have checked moisture levels (tested between 5.2 and 5.9%). The exterior was initially painted around May 2020 and we started seeing bubbles around June – only on the south facing side of the house. The front which was painted using the same products and techniques never exhibited any bubbling at all.

    I called Boral Customer Service to get a solution and got Brandy on the phone – she was pretty rude and it seemed she was annoyed and impatient that I called. I asked if there was a technical team or department I could talk to and she said “no – we don’t have a technical team” which seemed quite odd to me. She said I had to speak with the Regional Sales Manager – Kim Jemma. I got in touch with Kim who was extremely nice and after I detailed our issue said she wanted to come to the house and see what’s going on so she could report it to her “technical team” and make a claim on our behalf. Upon arriving she said she spoke with her technical team and they don’t cover any paint related issues. That was a short visit. To be clear I’m not seeking reimbursement I’m seeking a solution to the bubbling issue.

    Now after re-priming and painting again (it’s now May 6, 2021) I called Boral again and got Audra from customer service on the phone. I introduced myself and asked to speak to the Technical Team….. silence….. I was put on hold. The phone picked back up again and there was noise in the background and I was put on hold again without a word from Audra. She finally came back on the phone and said gruffly there’s only one person to speak to Chris Harper and then I was sent to a voicemail that had no introduction. It just announced “Leave a message” which I did. Shortly thereafter I received a call from Chris Harper the technical & warranty manager for Boral True Exterior. Unlike the rude Brandy and Audra, Chris was quite nice. After detailing our repeated bubbling ordeal on the south side of the house Chris asked that I send him all the information regarding our issue which I just went through with him and he would review it and possibly have the regional Director come to the house. Oh and he would need a sample of the Boral that bubbled so his team could test it for surface contaminants. Which means I would have to cut out a piece of my window sill or jam. Not so happy about that prospect. So we’re about a year in and still have bubbling ,,,,, only on the south side — where it is hotter obviously and we have no solution. So we’ll see where things go from here now that I’m in touch with the technical team. Given my experience so far I’m not to optimistic.

    Pete Farley

    • Alex Stamateris says:

      Well said! I had the same issues which I briefly wrote about here too. They don’t care. I like boral as a product for many reasons, but customer service telling me they never heard of such an issue, and I’m the only one to report this issue simply isn’t true. Spraying boral siding and trim is a mistake unless you want bubbles in the paint. Thanks, alex

    • Dara J says:

      Hi Peter,

      Thank you for the very helpful post. Look forward to update should you have one as we are on schedule to paint our trim boards.

      • Peter Farley says:

        Hi Dara,

        I chose not to follow up with Chris because in order to have him make an assessment I would have to cut out part of the exterior window sill which I was and am not willing to do. And even if I did do that and they approved a “claim” which I was not seeking they would send me some new Boral siding or a refund for the cost of the affected Boral pieces. None of which provides a solution to the paint bubbling issue. So I wish you luck in your project. Curious of you have any issues with it on south facing applications or in any other places.

        Good Luck

  5. William Murray says:

    I installed Boral siding because we were building in a WUI designated area. Loved the contemporary look. We also experienced shrinkage. Had the supply company deliver painted and the paint shop threw the red flag for bubbles. Like those above, Boral reps said they had never heard of this(this is 2019 and I see others made complaints as early as 2017). Our conclusion…non absorbing product, but it is porous. We surmised that moisture must have been in porous holes, but not absorbed and created the bubbles…just our thought.

  6. Norm Senna says:

    We have painted Boral once. It was a large clapboard building that we brushed SW Resilience. No problem at all from a paint standpoint. The one issue that did come up was that after one side was installed and painted it shrunk. We were working for a GC so I don’t know how it was dealt with. We were paid to caulk all butts and touch up the side we had painted and caulk all remaining butts once they had shrunk. Pricing a project now that will have a shiplap application so spray will probably be the way to go. Haven’t seen anything, anywhere about this stuff shrinking other than my own experience. This was about six years ago. I see the building on a regular basis and it has held up well.

  7. Alex Stamateris says:

    I too used Boral siding and trim boards on my home in Beaufort SC. While I loved the product, and the many features it provides, I had the same problem when painting it. I spent perhaps $50,000 dollars on boral for my home, not including installation. Painting it with an airless sprayer we encountered the same bubbles. It’s quite evident with the naked eye. I called the company and finally got in touch with Shawn, their warranty person. Well, long story short, he gave me the Harvard excuse. It’s not their issue, we did something wrong. It clearly has a gaseous issue as the paint is applied. The bubbles just develop after the paint is applied. Very few of them pop however. They just blow up and stay there through the drying process. He blamed the paint, which was Sherwin Williams Emerald. It wasn’t the paint, as it didn’t do this same thing on any wood or Azek. No, just the boral. They claim to have never heard of this issue, so I directed them to this article, and they said……Ok, now just this one, and you. No one else has ever had the issue. I don’t believe it at all. It’s something in the boral siding or primer that gasses off as you spray, and it creates bubbles in the paint. I’ll have to pole sand them down, and repaint. It isn’t difficult to fix, but if you’re doing this for a customer, neither you or the customer is going to be happy, and boral isn’t going to get involved in figuring it out. My distributor has been told of the problem, and came to see it and take pictures. They don’t want to be held accountable for product they sell. They also told me boral has suspended production of the beveled siding, perhaps this is why. Would I use the product again, yes, but I would be aware of the fact spraying the siding will cause bubbles that will need to be fixed.

  8. Hanay K says:

    We are about to install Boral trim and Boral Bevel siding. Will they require or recommend to have single coat of paint or two coats?

  9. Joe haynes says:

    How do you think boral clapboards will hold up with just factory primer over winter.
    I have not heard back from boral yet with same question .

  10. Brad says:

    I just did a little over 1100Lf with Benjamin Moore Arbor Coat. I used 7″ rollers with 3/8″ Nap. I did not have any of the issues with the bubbles.

    This was using 5/4 x 6 and 1 x 4.

  11. Tommy Johnson says:

    So just to recap what is the diffinative cause of the bubbles? The primer absorbed water or some other contamination?

    Haven’t used boral yet but know plenty who do. Main concern thus far is dust when cutting or milling.

    • Scott Burt says:

      Tommy, our theory is that the Boral is porous, but it was totally sealed by the factory applied primer. The sprayed application of BM to mfr speced mil thickness just hit the primer and sat. Whatever happens when atomized acyrlic hits and sits on sealed polymer fly ash…happened. Being air assisted with low pressure fine finish tips, it was odd. All we can say is that the bubbles were a function of the substrate, and theorize as to why, but in the exact same room and timeframe it didn’t happen on wood or pvc.

  12. Troy Stevens says:

    Thanks for the heads-up Scott. Curious indeed. By pics alone, I would’ve guessed solvent entrapment. Although I think I understand your position is the antithesis, just for fun, did you do any moisture tests, and if so, what were the readings? Do you think the issue could’ve been minimized or even eliminated by applying multiple light coats, (substantially lighter than manufacturer’s specs) ?

    What, (if anything), can we do to insure this doesn’t happen in the future? Just trying to wrap my head around it.

    • Scott Burt says:

      Hey Troy, thanks for stopping by. We didn’t do a moisture test, because composite products are pretty much impervious to it. We did do a quick mil thickness check, and we were within BM spec for RS. I do think multiple light coats would have minimized it, but it might have been so thin and light that we’d have ended up better off brushing or rolling. That is probably where I would start though. The trick is that the edges of this stuff are very porous and difficult to cover compared to the faces, so there is a difference there. Manual application might just be the best way.

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